How to Sew Boxer Style Shorts using a free pattern with a step by step video tutorial
Hey y’all – today I have a free pattern for you to sew pajama shorts, boxer-style. This post was originally published in 2014, but I’ve updated it to add video.
My favorite thing to sleep in for most of the year is a tank top and boxer shorts. Something about the front seams that are typically shifted forward and the easy fit of boxer shorts just makes them soooooo comfy.
BUT – my old boxer shorts had elastic that was shot. So it was time for some new sleepwear. I drafted up a pattern with the same measurements as my favorite pair, leaving off the fly opening (cause why do I need that?)
I like projects where I can use quilting cotton for something other than quilting, and this is a perfect project for that. Quilting cotton isn’t always suited for clothing, however, it’s perfect for these shorts. And after 5 years of washing and sleeping in the pair shown below, I can say that they just get softer over time and that is my FAVORITE!
Supplies to Sew Shorts
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Want to make your own? You’ll need:
- About 1 yard of fabric – this is perfect for quilting cotton. If you re-size these shorts, you’ll need more than 1 yard of fabric
- About 1 yard of 1″ wide elastic (affiliate link) – you’ll need enough to go around where you want the shorts to sit, which will probably be around 1″ below your belly button
How to Get the Pattern
The free pattern is in a women’s size small, for hips up to 36″ and waist 28″. If you need to make it bigger or smaller, check this post.
To get the free size small pattern, you must be a free newsletter subscriber. Or, you can buy the Barton Shorts pattern in my shop. It comes in sizes up to 55 inch hips with printable instructions for $11.95 so you don’t have to figure out how to re-size the pattern on your own. Keep in mind that the purchased pattern has a separate waistband piece, but it also includes instructions to attach that. Click your preferred option from the buttons below to go to the free pattern gallery or buy the pattern.
Existing newsletter subscribers should look at the bottom of the most recent Friday newsletter for the current free pattern gallery password. New subscribers should look in the welcome email for instructions. Note that the free version of the pattern does not have printable instructions so you’ll need to refer to this post for instructions.
Please note that all my free patterns are licensed for personal use only (no selling items made from this unless you purchase it) and by downloading you are agreeing to this license.
Pyjama Shorts Sewing Project
To sew the shorts, follow the video instructions below, which you can also watch on YouTube here. Or scroll down for written instructions.
Cut out two front and 2 back pieces of the shorts, making sure to cut with the fabric folded so that they are mirror images. Note that the darker line is for the shorts back, and the lighter line is the shorts front.
Lay the two back pieces (left in the picture below) and the two front pieces (right in the picture below) right sides together, then sew along the crotch seams. Finish this seam. (Don’t know how to finish seams? Check this post).
Open the front and back pieces and lay them right sides together. You can see in the picture above how the front side is not as wide as the back. Match the side edges of the front and back to each other and stitch, then finish these seams. Your shorts will look like the picture below.
Spread the shorts so that you can match the inseams to each other as shown above. Pin and stitch as shown by the white line below. Make sure one seam allowance goes one way and the other goes the other way (arrows in the second picture below); this will be important when inserting the elastic later.
Fold the top edge of the shorts 1/4″ to the wrong side and then press. Then fold down again, 1 1/8″ to the wrong side and press again to form a casing for the elastic.
If you want to add a tag to the back of the shorts, then stitch it on now. To see how I make my clothing tags check out this post. Next, sew the casing close to the bottom folded edge, leaving an opening to insert the elastic. Measure the elastic so it fits about 1″ below your belly button without stretching. Using a safety pin, insert the elastic in the casing.
Overlap the two ends of the elastic and zig-zag stitch them together as shown above. Pull the elastic all the way into the casing and then stitch the opening closed.
Finally, create a narrow hem as shown above by folding the bottom edge of each leg 1/4″ to the wrong side twice, pressing and stitching.
And you’re done! After you finish sewing, the image below shows the completed shorts.
Now wear them for lounging on a lazy morning. Oh, and the tank top I’m wearing? You can find that one here.
Happy sewing! (Want to make the ivory tank top? Then check this post.)